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1、FROTH FLOTATIONIntroductionFlotation is undoubtedly the most important and versatile mineral-processing technique, and both use and application are being expanded to treat greater tonnages and to cover new areas. Originally patented in 1906,flotation has permitted the mining of low-grade and complex
2、 ore bodies which would have otherwise been regarded as uneconomic. In earlier practice the tailings of many gravity plants were of a higher grade than the ore treated in many modern flotation plants. Flotation is a selective process and can be used to achieve specific separations from complex ores
3、such as lead-zinc, copper-zinc, etc. Initially developed to treat the sulphides of copper, lead, and zinc, the field of flotation has now expanded to include the oxidized minerals and nonmetallic, including-fine coal.Principles of FlotationThe theory of froth flotation is complex and is not complete
4、ly understood. The subject has been reviewed comprehensively by Klassen and Mokrousov and by Glembotskii et al. and will only be briefly dealt with here. Froth flotation utilizes the differences in physic-chemical surface properties of particles of various minerals. After treatment with reagents, su
5、ch differences in surface properties between the minerals within the flotation pulp become apparent and, for flotation to take place, an air-bubble must be able to attach itself to a particle, and lift it to the water surface (Fig.12.1). The process can only be applied to relatively fine particles,
6、as if they are too large the adhesion between the particle and the bubble will be less than the particle weight and the bubble will therefore drop its load. In flotation concentration, the mineral is usually transferred to the forth, or float fraction, leaving the gangue in the pulp or tailing. This
7、 is direct flotation as opposed to reverse flotation, in which the gangue is separated into the float fraction. The air-bubbles can only stick to the mineral particles if they can displace water from the mineral surface, which can only happen if the mineral is to some extent water repllent or hydrop
8、hobic. Having reached the surface, the air-bubbles can only continue to support the mineral particles if they can form a stable forth, otherwise they will burst and drop the mineral particles. To achieve these conditions it is necessary to use the numerous chemical reagents known as flotation reagen
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